PepsiCo partners with Nvidia and Siemens on AI collaboration to transform manufacturing operations

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PepsiCo announced a multi-year industrial AI collaboration with Siemens and Nvidia at CES 2026, deploying Digital Twin technology to revolutionize manufacturing plants and supply chain operations. Early pilots show a 20% throughput increase, nearly 100% design validation, and 10-15% reductions in capital expenditure by simulating facility changes virtually before physical implementation.

PepsiCo Unveils Industry-First Industrial AI Collaboration

PepsiCo announced at CES 2026 a multi-year industrial AI collaboration with Siemens and Nvidia that marks a significant shift in how consumer goods companies approach manufacturing plants and plant and supply chain operations

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. The partnership deploys physics-based digital twin technology to create high-fidelity 3D simulations of entire facilities, enabling the company to virtually design, test, and optimize facility layouts before making costly physical changes. Analysts have highlighted this announcement as one of the biggest from a consumer company at CES this year, signaling a new era where traditional manufacturing constraints give way to digital-first planning strategies

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Source: Seeking Alpha

Source: Seeking Alpha

How Siemens Digital Twin Composer and Nvidia Omniverse Platform Work Together

The collaboration leverages Siemens Digital Twin Composer built on the Nvidia Omniverse platform to create Industrial Metaverse environments that combine 2D and 3D digital twin data with real-time operational information

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. This AI-powered digital foundation recreates every machine, conveyor, pallet route, and operator path with physics-level accuracy, allowing AI agents to simulate, test, and refine system changes before any physical modifications occur

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. The platform enables companies to identify up to 90% of potential issues in advance, dramatically accelerating design cycles and uncovering hidden capacity within existing infrastructure

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. Jensen Huang, founder and CEO of Nvidia, stated that "Physical industries are entering the age of AI. For companies with real-world assets, digital twins are the foundation of their AI journey"

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Measurable Impact on Throughput and Capital Expenditure

Early deployments at pilot facilities in the U.S. have delivered compelling results that demonstrate the practical value of Digital Twin technology in manufacturing operations. The collaboration has achieved a 20% increase in throughput on initial deployment, nearly 100% design validation, and 10-15% reductions in capital expenditure by validating investments in a virtual environment rather than through traditional, slower, and more costly physical expansion

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. Within weeks, teams optimized and validated new configurations to boost capacity, giving PepsiCo a unified, real-time view of operations with flexibility to integrate AI-driven capabilities over time

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. These efficiency gains matter significantly as demand for production and distribution capacity continues rising, while traditional expansion methods remain slow and limit the scalability needed to meet growing consumer needs

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Building an Intelligent Ecosystem for Supply Chain Innovation

Athina Kanioura, CEO of Latin America and Global Chief Strategy & Transformation Officer of PepsiCo, described the initiative as "the first digital blueprint that reimagines how the supply chain is designed, built, and scaled, a first for the industry"

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. She emphasized that PepsiCo is building toward a world where every plant and warehouse operates as part of a single, intelligent ecosystem where facilities don't just respond to demand but anticipate and adapt to it

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. Ramon Laguarta, Chairman and CEO of PepsiCo, noted that the scale and complexity of the company's business from farm to shelf is massive, and embedding AI throughout operations helps better meet the increasing demands of consumers and customers

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What This Means for Manufacturing and Digital Transformation

The collaboration with pilot facilities starting in the U.S. and scaling globally over time sets a new standard for how industrial companies can apply digital transformation to manufacturing challenges

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. Roland Busch, CEO of Siemens AG, stated that "Siemens is powering the industrial AI revolution - with an unmatched industrial AI technology stack, deep domain knowhow, and world-class partners. This collaboration sets a new standard for all industries"

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. For other manufacturers watching this space, the ability to conduct 3D simulations with near-perfect design validation before committing capital represents a fundamental shift in how companies can manage risk and accelerate innovation. The short-term implications include immediate cost savings and efficiency gains, while the long-term vision points toward fully autonomous, self-optimizing manufacturing networks that continuously adapt to market conditions without human intervention.

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