Boston Dynamics' Atlas robot enters production to build Hyundai cars starting in 2028

Reviewed byNidhi Govil

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Boston Dynamics unveiled its production-ready Atlas humanoid robot at CES 2026, marking a shift from research to commercial deployment. Hyundai plans to deploy 30,000 Atlas units annually at its car factories starting in 2028, beginning with parts sequencing tasks before advancing to complex assembly work by 2030.

Boston Dynamics Shifts Atlas from Research to Mass Production

Boston Dynamics announced at CES 2026 that its Atlas humanoid robot is entering commercial production, marking a significant milestone after over a decade of development that began as a DARPA project in 2011

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. The robotics company, acquired by Hyundai in 2021 for $1.1 billion, unveiled the production-ready version featuring a glowing circular face and a fully electric, battery-powered body designed specifically for industrial applications

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Source: Geeky Gadgets

Source: Geeky Gadgets

The timing of this announcement positions Boston Dynamics ahead of competitors like Tesla Optimus, which failed to meet Elon Musk's prediction of deploying thousands of robots by the end of 2025

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. Boston Dynamics CEO Robert Playter emphasized the strategic decision to enter commercial production only after recent AI advances accelerated the pace of robot training and real-world deployment capabilities

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Hyundai Plans 30,000 Atlas Units Annually at Car Factories

Hyundai announced plans to produce 30,000 Atlas robots annually starting in 2028 at a new robotics facility in the US, with initial deployment at the Hyundai Motor Group Metaplant in Savannah, Georgia

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. This mass production strategy is part of Hyundai's $26 billion investment in US manufacturing and a broader 125 trillion won ($86 billion) commitment to AI, robotics, and new technologies in South Korea over the next five years

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The deployment will begin with parts sequencing tasks in 2028, where Atlas will arrange components in the order they are installed in vehicles

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. By 2030, Hyundai expects Atlas to advance to component assembly and handle tasks involving repetitive motions, heavy loads, and other complex operations across production sites

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. Hyundai Motor shares jumped as much as 8.4% to a record high following the announcement

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Source: Interesting Engineering

Source: Interesting Engineering

Advanced Capabilities and Physical AI Integration

The production version of Atlas features 56 degrees of freedom, up from 50 reported in April 2025, with fully rotational joints and human-scale hands equipped with tactile sensing

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. The robot can lift up to 110 pounds (50kg), operate in temperatures ranging from -4 to 104 degrees Fahrenheit (-20 to 40 degrees Celsius), and is IP67 rated for water resistance

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Atlas can function autonomously, be controlled via teleoperator through VR, or operated using a tablet steering interface

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. The robot features two hot-swappable batteries that it can replace automatically for continuous all-day operation, and it can be taught most tasks within a day

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. Hyundai expects humanoid robots to become the largest segment of the physical AI market, which refers to AI systems embedded in hardware that collect real-world data and make autonomous decisions

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Source: Korea Times

Source: Korea Times

Strategic Partnerships with Google DeepMind and Nvidia

Boston Dynamics announced a partnership with Google DeepMind to integrate Gemini Robotics AI foundation models into Atlas, aiming to give the robot greater cognitive capabilities

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. Google DeepMind will receive Atlas units this year to develop these integrations, with all production robots for 2026 already allocated between Hyundai and Google deployments

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Hyundai is also strengthening its partnership with Nvidia, leveraging the chip giant's technology to accelerate innovation and improve efficiency in robotics

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. The two companies signed an agreement in October to build a $3 billion physical AI cluster in South Korea

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. Boston Dynamics plans to add additional customers in early 2027, though no specific names have been disclosed

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Market Implications and Automation Concerns

The shift to commercial production represents both opportunity and challenge for the manufacturing sector. Goldman Sachs projects the market for humanoid robots will reach $38 billion by 2035, while Morgan Stanley expects the sector to hit $5 trillion by 2050 when there could be more than 1 billion humanoids in use

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. Hyundai claims its supply chain, advanced manufacturing facilities, and work on AI-based software give it unique advantages to scale production while keeping costs low

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However, concerns about automation and worker safety persist. At Hyundai affiliate Kia Corp, the labor union called to establish a body to address potential labor rights issues as workers raised concerns about expanding automation

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. While Hyundai envisions harmonious collaboration between humans and robots, Amazon's leaked strategy documents suggest plans to replace more than 600,000 jobs in the US by 2033 through robotics

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. Hyundai counters that its $21 billion US investment will create 14,000 direct jobs and more than 100,000 indirect jobs by 2028

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