Elon Musk Demands 100-200 Billion AI Chips Annually, Threatens to Build Own Fabs

Reviewed byNidhi Govil

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Tesla's CEO reveals unprecedented demand for AI processors, citing foundry partners' inability to meet his aggressive timelines. Musk considers building Tesla's own semiconductor fabrication facilities to avoid production bottlenecks.

Unprecedented Chip Demand Challenges Industry Capacity

Elon Musk has revealed that Tesla requires between 100 to 200 billion AI chips annually, a demand that vastly exceeds current global semiconductor production capabilities

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. Speaking at the Baron Investment Conference, the Tesla and SpaceX CEO expressed frustration with existing foundry partners' inability to meet his aggressive timelines and production requirements

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Source: TweakTown

Source: TweakTown

To contextualize this enormous demand, the global semiconductor industry produced approximately 1.5 trillion devices in 2023, according to the Semiconductor Industry Association

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. However, this figure encompasses all types of chips, from simple microcontrollers to complex AI processors, making Musk's specific requirements particularly challenging to fulfill.

Foundry Partners Face Timeline Constraints

Musk expressed deep respect for industry leaders TSMC and Samsung Foundry while highlighting their limitations. "I have tremendous respect for TSMC and Samsung, we work with both TSMC and Samsung at Tesla and SpaceX," Musk stated during his conversation with Ron Baron

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. However, he emphasized that their five-year timeline for new fabrication facilities represents "eternity" for his business model.

The Tesla CEO operates on significantly compressed timelines, stating, "My timelines are one year, two years. I cannot even see past three years. This is not going to be fast enough"

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. This fundamental mismatch between Musk's urgency and industry standard construction timelines has prompted consideration of alternative solutions.

Tesla's Semiconductor Independence Strategy

Faced with supply chain constraints, Musk is seriously considering building Tesla's own semiconductor fabrication facilities. "It might just be that the only way to get to scale at the rate that we want to get to scale is to build up a real big fab, or be limited in output of Optimus and self-driving cars because of AI chip supply," he explained

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This vertical integration strategy would require massive capital investment, potentially hundreds of billions of dollars, and several years to establish production capacity

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. The move would align with Tesla's broader philosophy of in-house manufacturing control, though semiconductor fabrication presents significantly greater technical and financial challenges than automotive assembly.

Market Context and Technical Considerations

Musk's AI5 processors are designed to consume approximately 250W, substantially less than Nvidia's B200 GPUs, which can consume up to 1,200W

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. This lower power consumption suggests smaller chip sizes, potentially making mass production more feasible, though still requiring unprecedented manufacturing scale.

For comparison, Nvidia, as one of TSMC's largest clients, has supplied approximately four million Hopper GPUs worth $100 billion over two years, and six million Blackwell GPUs in their first four quarters

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. Musk's requirements represent orders of magnitude greater production volumes.

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