Zebra Technologies Unveils Advanced AI-Powered Automation Solutions at Automate 2025

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Zebra Technologies showcases new intelligent automation solutions for manufacturing and warehouse operations at Automate 2025, featuring AI-driven robotics, machine vision, and RFID technologies to enhance frontline productivity and visibility.

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Zebra Technologies Showcases AI-Powered Automation Solutions at Automate 2025

Zebra Technologies Corporation, a leader in digitizing and automating frontline workflows, is presenting its latest intelligent automation solutions at Automate 2025 in Detroit. The company's innovative portfolio aims to advance automation across manufacturing and warehouse operations, leveraging AI, robotics, machine vision, and RFID technologies 1.

Key Innovations in Intelligent Automation

Aurora VGR Assistant

Zebra's new Aurora VGR Assistant, a software add-on for the Aurora Design Assistant, simplifies the configuration and deployment of vision-guided robotics (VGR) tasks. This tool targets common VGR applications such as machine tending, packaging, and guiding assembly tools, integrating 2D robot guidance and machine vision inspection tasks in a single platform 2.

Zebra Symmetry Fulfillment

This comprehensive AMR-assisted-picking solution combines Zebra Connect Fulfillment AMRs, wearable technologies, software, and analytics. The AI-powered system integrates warehouse execution system functions with robot fleet management and analytics, potentially reducing the number of AMRs needed by up to 30% compared to legacy systems 1.

AltiZ 4200 3D Profile Sensor

Zebra is highlighting the AltiZ 4200 3D profile sensor, designed for tight fields of view in a compact form factor. It offers ultra-high resolution, more data points per profile, and faster capture speeds, addressing challenging inspection tasks in electronics and automotive manufacturing 1.

MotionCam-3D (Blue)

Photoneo, now part of Zebra Technologies, presents the MotionCam-3D (Blue), an advanced 3D VGR solution. Mounted on a robotic arm, it provides superior scanning performance through multi-angle scans, capturing continuous, high-fidelity 3D data streams to build real-time scene models 2.

RFID and Supply Chain Visibility

Zebra's RFID interactive demo at Automate 2025 showcases how frontline workers can improve efficiency and accuracy in inventory management. The solution utilizes the MC3390xR RFID reader and the FXR90 ultra-rugged RFID reader for order tracking and verification 1.

Industry Trends and Future Outlook

The Zebra 2024 Manufacturing Vision Study reveals that 92% of manufacturers have prioritized digital transformation. By 2029, 61% of manufacturers expect AI to drive growth, up from 41% in 2024. Additionally, Zebra's Warehouse Vision Study indicates that 70% of leaders plan to accelerate modernization projects and workflow automation, with 90% expecting to invest in increased supply chain visibility over the next five years 1.

Andy Zosel, Senior Vice President and General Manager of Intelligent Automation at Zebra Technologies, emphasizes the importance of visibility in transformation: "The adoption of AI and intelligent automation enables manufacturers and warehouse leaders to leverage data more effectively to identify, react, and prioritize problems and projects, delivering new efficiencies for maximum impact" 1.

As the industry moves towards greater automation and AI integration, solutions like those presented by Zebra Technologies are poised to play a crucial role in optimizing quality, enhancing frontline performance, and driving overall productivity in manufacturing and warehouse operations.

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