Tesla Eyes Massive Chip Manufacturing Plant as Musk Considers Intel Partnership for AI Ambitions

Reviewed byNidhi Govil

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Tesla CEO Elon Musk announced the company may need to build a "gigantic" semiconductor fabrication plant to meet its AI and robotics chip demands. He's also considering partnerships with Intel, as current suppliers TSMC and Samsung cannot meet projected needs.

Tesla's Chip Manufacturing Ambitions

Tesla CEO Elon Musk announced at the company's annual shareholders meeting that Tesla will likely need to construct a "gigantic" semiconductor fabrication plant to support its expanding artificial intelligence and robotics initiatives

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. The proposed facility, which Musk dubbed a "Tesla terra fab," represents a significant strategic shift for the electric vehicle manufacturer as it pivots toward AI-driven technologies.

Source: Benzinga

Source: Benzinga

"One of the things I'm trying to figure out is -- how do we make enough chips?" Musk stated during the meeting, highlighting the supply constraints facing Tesla's ambitious technology roadmap

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. The proposed fabrication plant would have an initial capacity of 100,000 wafer starts per month, eventually scaling to 1 million wafer starts monthly

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Current Supply Chain Challenges

Tesla currently relies on contract manufacturers Taiwan Semiconductor Manufacturing Company (TSMC) and Samsung Electronics to produce its custom chip designs

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. Despite these partnerships, Musk emphasized that "even when we extrapolate the best-case scenario for chip production from our suppliers, it's still not enough"

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The semiconductor shortage has become particularly acute amid the AI boom, with tech giants competing for limited manufacturing capacity from leading chipmakers like TSMC, the world's largest and most advanced semiconductor manufacturer

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. For context, TSMC's annual wafer production capacity reached 17 million in 2024, equivalent to approximately 1.42 million wafer starts per month

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Potential Intel Partnership

Musk also revealed that Tesla is considering a partnership with Intel to help meet its chip manufacturing needs. "Maybe we'll do something with Intel," Musk said, though he clarified that "we haven't signed any deal, but it's probably worth having discussions with Intel"

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Source: Wccftech

Source: Wccftech

This potential collaboration could provide a significant boost to Intel's foundry business, which has struggled to attract major clients despite recent investments in advanced manufacturing capabilities

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. Intel's stock price jumped 2.2% following Musk's comments, while Tesla shares rose 4% in after-hours trading

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Industry Skepticism and Challenges

Not everyone in the semiconductor industry views Tesla's manufacturing ambitions favorably. NVIDIA CEO Jensen Huang, currently visiting Taiwan to strengthen relationships with TSMC, expressed skepticism about Tesla's plans. "Building advanced chip manufacturing is extremely hard," Huang told reporters, emphasizing that "the engineering, the science and the artistry of doing what TSMC does for a living is extremely hard"

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Source: Benzinga

Source: Benzinga

Huang's comments underscore the significant technical and financial challenges associated with building advanced semiconductor manufacturing facilities, which require billions of dollars in investment and years of development.

Tesla's AI-Driven Future

Musk's chip manufacturing plans align with Tesla's broader strategic shift toward AI and robotics. The company is finalizing designs for its A15 chip, which reportedly offers a 40x improvement over the current A14 processor, with small-scale production planned for 2026 and high-volume manufacturing in 2027

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The A16 chip, scheduled for volume production in 2028, is expected to double the performance of its predecessor while consuming approximately one-third of the power used by NVIDIA's Blackwell chip at 10% lower manufacturing costs

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Musk characterized AI and robotics as transformational for the global economy, stating, "With AI and robotics, you can actually increase the global economy by a factor of 10, or maybe 100. There's not, like, an obvious limit"

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