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Alpine craft: Scientists develop sustainable wood panels using traditional shingle-making techniques
by Swiss Federal Laboratories for Materials Science and Technology Wooden shingles characterize the appearance of roofs and facades in the Alpine region and have been hand-crafted for generations. This centuries-old craft inspired researchers at Empa and ETH Zurich to use this very efficient wood
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Alpine Craftsmanship Inspires New Materials | Newswise
Newswise -- Wooden shingles characterize the appearance of roofs and facades in the Alpine region - and have been hand-crafted for generations. This centuries-old craft inspired researchers at Empa and ETH Zurich to use this very efficient wood separation method to produce new types of wood-based
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Scientists at Empa and ETH Zurich have developed a new method for producing sustainable wood panels, inspired by traditional Alpine shingle-making techniques and enhanced by artificial intelligence.

Researchers at Empa and ETH Zurich have developed a groundbreaking method for producing sustainable wood panels, drawing inspiration from the centuries-old Alpine craft of shingle-making. This innovative approach combines traditional techniques with cutting-edge artificial intelligence to create more efficient and environmentally friendly wood-based materials
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.The new method comes as a response to the growing impact of climate change on forests and the construction sector. Professor Ingo Burgert, leader of the research team, emphasizes the importance of this development: "The production of panels from split sticks can be done using wood of varying quality and hardwood species, generating less material loss and approaching the strength of solid wood products"
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.The researchers have adapted the traditional shingle-making process, which involves splitting wood parallel to its fibers. This method is highly energy-efficient and results in minimal material loss. The team has developed a two-stage splitting process that allows for the use of lower-quality hardwood species and the production of longer sticks
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.To overcome the challenge of irregular stick shapes, the team has incorporated artificial intelligence into the process. An automated camera system captures high-resolution images of each wooden bar, which are then analyzed by a neural network. Empa researcher Mark Schubert explains, "With AI, we can determine important wood properties such as stiffness for each stick, regardless of shape, size, or type of wood"
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The new panels demonstrate significant potential for sustainable construction. They can be produced in a highly resource-efficient manner and possess mechanical properties suitable for load-bearing components. This innovation could offer a sustainable alternative for wood use in the face of accelerating climate change
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.The project is part of the Mainstreaming Wood Construction (MainWood) initiative, which aims to promote increased use of wood in the construction industry. Plans are underway to establish a Center for Wood Materials and Structures, which will consolidate wood research at Empa and ETH Zurich. This center will serve as a hub for innovative projects in collaboration with the wood industry, focusing on developing new wood-based materials and technologies to expand the applications of this renewable and CO₂-storing resource
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